Heckert HEC 500 X5

5-axis machining center

The successful and well proven machines from the Athletic range have been combined with a compact and robust rotary tilting table to provide a highly productive full 5-axis machining center. The powerful and flexible NC control systems fitted to these machines are equally suited to 5-sided, 3+2 axis and full 5-axis contouring. With the options available for tool handling, coolant and in-process measuring, a perfect solution can be tailored to meet any requirement.

With the table swivelling axis A and rotary axis B, surfaces and holes may be machined at any angular position.

The ability to machine 5 sides of a component at a single set-up often simplifies the machining process and can lead to reduced production times and unit costs.

 

Key benefits:

– Integration process turning through option „MT“
– Optimum cutting conditions and excellent long-term accuracy (high quality horizontal spindle with quadruple bearings)
– Very high accuracy in all linear and rotary axes
– Guaranteed machining accuracy to class IT 5
– Reduced idle times (optimised tool change cycles)
– Optimal tool handling (chain or tower magazine for 40 to 450 tools)
– Large tool dimensions (Bridge tool diameter to 500 mm, tool length up 800 mm)
– Optimal chip flow
– High processing reliability for automised processing
– Maximum precision through temperature control and temperature compensation


Axis Configuration


Technical Data

Please choose the Measuring Unit

Pallet clamping area mm 500 x 500 (630 x 500)
Max. load kg 800
Max. workpiece-interference diameter mm 1,000
Max. workpiece and clamping fixture height mm 650
Number of changeable pallets 2

Linear travel X mm 1,000
Vertical travel Y mm 800 (950)
Traverse travel Z‘ mm 1,000
Rotation range B‘-axis degree 0 … 360
Swivel range A‘-axis degree + 45 … – 91 (-180)
Max. feed range, stepless mm/min 1 … 65,000
Rapid traverse rate m/min 65
Max. speed B‘-axis rpm 80 (700 at MT)
Max. speed A‘-axis rpm 15
Max. acceleration X / Y / Z m/s2 7 / 7 / 4.5
Max. feed force X / Y / Z 60% c.d.f. kN 20 / 18 / 20

Gear spindle .
Tool holder HSK-A 100 (SK 50)
Drive power 25% c.d.f. kW 55 (50 / 50 / 83)
Torque 25% c.d.f. Nm 1,500 (958 / 958 / 1,500)
Speed range rpm 20 … 6,000 (… 7,500 / 10,000 / 12,500)
Motor spindle .
Tool holder HSK-A 100
Drive power 25% c.d.f. kW 82
Torque 25% c.d.f. Nm 237
Speed range rpm 50 … 15,000

Chain magazine .
Number of tool pockets 40 (60 / 80 / 120)
Max. tool diameter mm 325
Max. tool length mm 600
Max. tool weight kg 35
Tower magazine .
Number of tool pockets 180 (270 / 360 / 450)
Max. tool diameter mm 340
Max. tool length mm 450 (800)
Max. tool weight kg 35 (50)

Linear axes X / Y / Z
Positioning uncertainty P [Tp] mm ≤ 0.006
Positioning scattering range Psmax mm ≤ 0.004
NC rotary table / A-axis / B-axis .
Positioning uncertainty P [Tp] sec ≤ 6
Positioning scattering range Psmax sec ≤ 4